The technical solution of laser robot welding workstation for automobile aluminum alloy radiator condenser

Laser robot welding workstation for automotive aluminum alloy radiator condenser (tentative)

This solution is provided by Wuxi Youcai Robot Co., Ltd. Contact: 0510-88669989

One project description:

1.1 Components of the complete automatic welding robot

The welding system is composed of robot system, continuous fiber laser, laser control system, double-station flat welding platform, laser special cooling system and other parts.

The above is suitable for welding products on one side only. If both sides need to be welded, two sets of positioners are required. The schematic diagram is as follows:

1.2 The  working process of the welding robot is as follows:

This automatic welding machine is manual loading and unloading, double-station automatic welding, the specific working process is as follows:

The first step: start the whole machine in order, adjust or call the saved welding robot parameters;

The second step: load the product, load the mesh plate on the profiling jig, assemble the ear piece to be welded, press the ear piece with the quick chuck; start the equipment and start production;

The third step: While welding, another loading station is manually operated to operate the cycle operations such as loading and unloading.

Schematic diagram of condenser welding equipment

Condenser schematic

2. Welding instructions

1. Welding requirements:

1.1 . Use 1000 watt continuous laser welding power ≤ 80%;:

1.2 . Welding adopts laser swing welding.

1.3 Confirmation of the solder joints of the condenser

3. The robot can choose Yaskawa robot or FANUC robot

Yaskawa Robot MA1440 : 6- axis vertical multi-joint , load: 6Kg , dynamic range: 1440mm , control cabinet: DX200 , use: arc welding,Processing, handling, other

Fanuc Fanuc Robot M-10iA/12

The heaviest lift in this series is ideal for high loads. The ingenious hollow wrist design can provide better protection for confined spaces or work where there is a risk of stab wounds.

Fourth, the laser generator Description: Fiber laser welding pickup device package is mainly composed of a continuous fiber laser , a transmission optical fiber, laser welding joints, chillers, the control system and the cabinet of several major components. The equipment adopts integrated design, compact and beautiful structure, with good beam pattern, stable energy, stable performance, reliable use, fast welding speed, wide range of suitable welding, and long service life of consumables and consumable parts.

Product advantages:

●Wide application: used in welding of shelves, kitchen and bathroom, household kitchen utensils, stainless steel doors and windows, ovens, distribution boxes, aluminum alloy doors and windows, stainless steel furniture, stainless steel display racks, etc .;

●The equipment is light and handy, and the cabinet is equipped with universal wheels for easy movement. It is not only convenient for long-distance welding of large workpieces , but also outdoor welding ;

●The operation is simple and flexible, easy to get started, no need for professional welders;

●The welding speed is fast, and the efficiency is about 2 to 3 times that of arc welding;

●The welding seam is beautiful and the deformation is small, which saves the cost of subsequent grinding and shaping;

Technical parameters:

Laser swing head. This laser swing head has a strong advantage in high-reflective material welding and high-power welding applications. It is a cost-effective welding head. The welding head adopts click-driven X, Y-axis vibrating lens, has a variety of swing modes, and swing welding allows the workpiece to have irregular welds, and processing parameters such as larger gaps can significantly improve the welding quality

5. On-site video of laser robot welding workstation for automotive aluminum alloy radiator condenser :

Six, laser welding robot configuration instructions