H-shaped column partition and corbel assembly robot welding system

1. Introduction to the welding robot project

Design basis:

1. Schematic drawing of the workpiece and welding technical requirements provided by the user.

2. The characteristic parameters of the 6-axis independent multi-joint industrial robot 6C-140 robot.

3. Related characteristic parameters of Panasonic YD-500FR2 carbon steel/stainless steel water-cooled MAG/MIG welding power source.

4. Basic principles of system design:

1 Make full use of the working space of the robot and arrange the welding station reasonably.

2 Give full play to the working efficiency of the robot and minimize the standby time of the robot.

3 Combining the robot’s welding posture and welding spot position, reasonably arrange the robot’s installation position to ensure welding

The quality of the connection.

4 Ensure that the system is safe, stable and reliable.

5Try to achieve the greatest value at the lowest cost.

Project product: (15000*1000*2000mm, the specific size is subject to the drawings provided by the customer)

2. Project plan introduction

The welding robot system consists of two robots 6C-140, two sets of ring turning machines, and a set of welding robots.

Walking base, two sets of welding robot suspension mechanisms, two Panasonic YD-500FR2 welding power sources, and one set of control system

Combined, the total number of axes is 19.

1. [Scheme diagram] (Scheme diagram is not delivered for use)

2. Production process:

This workstation adopts the welding method of double welding robots upside down and single station. When welding, clean up the welding seam of the workpiece to be welded and the range of twice the welding seam height on both sides to ensure the visible metallic luster. Then after the set of the workpieces to be welded is completed (the workpieces are fixed in advance), the workpieces are positioned and clamped through the welding tooling, and then the robots are automatically welded. Lifting of the workpiece to the upper portion of the reversing machine in place against the side of projecting laterally toward the other side of the press in place tightly pressed into place on the lifting mechanism in place pressing lowered starting welding robot (flip reversing machine, move the robot movement, lifting, stretching) After the welding is completed, the turning machine returns to the zero position, the lifting mechanism opens the turning machine, takes away the work piece and re-clamps it.