Car axle robot welding workstation
Axle robot welding workstation
Workpiece:13T bridge body
Operation:
Manual placement of auto parts into pneumatic clamps → manual clamping workpieces -→ robot pointsolid workpieces→ robot welding workpieces→ Welding workpieces end -→ robot reset → Removethe workpiece and the workpiece welding procedure ends.
Process:
The operator presses the start button on the operating box, the welding robot runs according to the pre-set procedure, the robot clamps the welding gun to the beginning of the weld to start welding, in the welding process the shifter can turn the workpiece in due course, so that the weld on the workpiece is conducive to the robot welding operation, welding end, robot reset, manual loading and unloading workpiece.
Tooling fixtures (manual fixtures)
Tooling fixtures have a quick switching tooling function, small tooling fast change time within 3 minutes, large tooling fast change time in less than 5 minutes to complete the quick change.
Workwear quick change details: first-level workwear and second-level workwear with the realization of rapid change
Work fixture diagram:
The tooling fixture is manual clamping tooling, after manual placement of components, robot point solidification, robot welding.
Design to consider the operator’s ergonomics, the feasibility of three coordinate detection, welding fixture should move quickly, easy to operate, and ensure the safety of the operator.
The structural parts on the tooling fixtures are versatile and the spare parts can be universal.
Tooling fixtures have a tooling quick change error-proof interface, which can switch tooling with other products to share robot workstations.
The workpiece is placed on the workwear with an error-proof structure to prevent the workpiece from being reversed.
The tooling fixture simulation software simulates welding to prevent interference in post-work installation.
The positioning pins and pallets on the tooling fixtures are adjustable in either three or one directions
2.2 Robot welding system integration equipment configuration table
Axle – Welding robot workstation
serial number Name rules Brand quantity unit remark
2.2 Robot welding system integration equipment configuration table
| serial number | Name | rules | Brand | quantity | unit | remark |
| 1 | Welding robots (including ontos,A control cabinet, teach-in and integrated cables). | M-10iA/8L | FANUC(Fanaco). | 1 | cover | Imported from abroad. One of the world’s top 3 first-line robot brands, arm extension 2028mm,hollow arm support built-in welding gun, load 8Kg.A control cabinet |
| 2 | Weld the power supply | SFP-P400iA | FANUC(Fanaco). | 1 | platform | Pulse welding machine, with welding carbon steel, stainless steel and other materials function |
| 3 | Arc welding package (starting point spot-finding, arc tracking function) | FANUC | 1 | cover | Start point spot-finding, arc tracking function. | |
| 4 | Robot welding gun | Single wire water cooling, built-in welding gun 82W | German TBI | 1 | cover | With clip wire function |
| 5 | Anti-collision sensor | German TBI | 1 | cover | Built | |
| 6 | Cycle the water tank | Long-lasting value | 1 | cover | With water flow detection | |
| 7 | The gun clearer | UCRT | 1 | cover | The scissors of the gun spray silicone oil | |
| 8 | Type X three-axis shifter | The two-sided axis is linked, and the middle axis is not | UCRT | 1 | cover | Two-sided shaft linkage, intermediate shaft non-linkage, two-sided shaft load 500Kg, |
| 9 | Arc-proof light screen | UCRT | 1 | cover | Installed on a shifter | |
| 10 | Welding fixtures | Manual fixture | UCRT | 2 | cover | 13T II Bridge robot with welding fixture, including fixture quick change mechanism |
| 11 | Safety protection system (including curved screen guardrails, warning lights, etc.) | UCRT | 1 | cover | With safety grating device | |
| 12 | Smoke removal facilities | Top-suction dust cover system | UCRT | 1 | cover | Includes duster, top-suction dust cover system, mounting structure, etc |
| 13 | System integration and control | UCRT | 1 | cover | Includes touch screen system, monist operating system | |
| 14 | Installation, commissioning and training | UCRT | 1 | time limit | ||
| 15 | fittings | UCRT | 1 | cover | ||
| 16 | Transportation and insurance | UCRT | 1 | times |
2.3 Device diagram
